Pharmaceutical and Medical Secondary Packing Solutions

description1
Zipper closure 1/4 zip athletic pullovers for men. Stretchy, lightweight, fast-drying fabric for superior performance. REGULAR FIT - US standard sizes. An athletic fit that sits close to the body for a wide range of motion, designed for optimal performance and all day comfort. FEATURES - Quarter zip closure;Thumbholes on long sleeves to keep them in place during workout
Product Detail

Introduction

The secondary packing production line for pharmaceutical and medical is mainly consisted of cartoning machine, big case cartoning, labeling, weighing station and also palletizing unit and Regulatory Code System etc.
Once we accomplished the production process in pharmaceutical and medical Secondary Packing, the products will be transferred into the warehouse.
The secondary packing production line for pharmaceutical and medical is fully automatic controlled, with high speed and stability running. As well as the optional date batch number printer and manual insertion device, Multi-function packing operation, all kinds of complex packing work completed at the same time.

IVEN packing production line for pharmaceutical

Product Video

Detailed Description

The secondary packing production line for pharmaceutical and medical meets with the high level capacity and realizes automatic transportation and automatic sealing.
Complies with GMP and other international standards and design requirements.
For different packing products equipped with different packing grips.
The whole packaging process is transparent and visible.
Production process monitoring system ensures smooth maintenance of equipment.
Super long carton storage bit, can store more than 100 cartons.
Full servo control.
With industrial robots suitable for all kinds of secondary packing production lines in pharmaceutical and medical productions.

Introduction of Product Operation Steps

Step 1: Cartoning machine

1. Product feeding into the cartoning machine
2. Automatically carton box unfolding
3. Feeding the products into the cartons, with leaflets
4. Sealing the carton

Step 2: Big case cartoning machine

1. The products in cartons feeding into this big case cartoning machine
2. Big case unfolding
3. Feeding products into big cases one by one or layer by layer
4. Seal the cases
5. Weighing
6. Labeling

Step 3: Automatic palletizing unit

1. The cases transferred via the auto logistic unit to the automatic palletizing robot station
2. Palletizing automatically one by one, which palletizing design meets the users' personalized needs
3. After palletizing, the cases will be delivered into the warehouse by manual way or automatically

Advantages

  • Troubleshooting display.
  • Easy to operate.
  • Small space occupied.
  • Quick and accurate actions.
  • Full servo control, more stable running.
  • Man-machine cooperation robot, safety and maintenance-free, low energy consumption.
  • Customization to meet different customers' requirements.
  • Visual camera to achieve automatic identification of multi-specification medicine bags.
  • With multi-material temporary storage, the bag will be placed in the temporary storage box.
  • Full servo supply disk system to achieve seamless supply of sterilizing disk.
  • Mitsubishi and Siemens PLC is small, high-speed, high-performance.
  • Suitable for multiple basic components of the connection, simulation control, positioning control, and other special uses.
  • It is a set of PLC that can meet a wide range of needs.

Example of Case

Technical Parameters of Cartoning Machine

Specifications
Heads amount of opening carton 5
Speed 200-220 box/min
Power supply 380V 50Hz
Main motor 2.2 Kw
Vacuum pump 1.3 Kw
Conveyor belt and others 1 Kw
Air compressed Consumption 40 NL/min
Pressure 0.6 MPa
Weight 3000 Kg
mm MIN MAX MAX MAX
A 20 70 120 150
B 15 70 70 70
C 58 200 200 200
Chain pitch Standard Standard 1/3 1/2
Carton ≥300g/m2 International machinery carton
Leaflet 50g~70g/m2 、60 g /m2 is the best

The carton size limitation is according to the above chart, if too big size change, need to change push rod, suck nozzle on cartooning machine etc.

Cartoner(Standard Electricity)
No. Item Name Description Qty Remarks Brand

SIEMENS PLC& COMPONENTS

1 CPU226 PLC/CPU 6ES7 216-2AD23-0XB8 1 S7-200 SIEMENS
2 PLC lithium battery 6ES7 29I-8BA20-0XA0 1 SIEMENS
3 Expand I-O 6ES7 223-1BL22-0XA8 1 16points I-O SIEMENS
4 Circuit Line connector 6ES7972-0BA12-0XA0 2 without programming port SIEMENS
5 Switch Power HF-200W-S-24 1 200W DC24V HENGFU
6 Touch Screen KTP1000 1 According to customer SIEMENS

Main Switch、

Motor protection switch、Fuse

1 QS1 Main Swithc P1-32/EA/SVB/N 1 32A MOELLER
2 QF1 Three pole switch C65N C32/3P 1 32A Schneider
3 QF3 Single pole switch C65N C4/1P 1 4A single pole Schneider
4 QF4.5 Single pole switch C65N C10/1P 3 10A single pole Schneider
5 QF6 Motor protection switch PKZMC-4 3 2.5-4A MOELLER
6 auxiliary contact NHI-E-11-PKZ0 3 1NO+1NC MOELLER
7 three phase power extension socket B3.0/3-PKZ0 1 Connections 3 MOELLER

Auxiliary / Relay

1 auxiliary contact DILM09-10C 3 Grommet AC220V MOELLER
2 Relay MY2N-J 9 8+1(backup)DC24V OMRON
3 Relay plate PYF08A-E 9 8+1(backup)DC24V 8+1(backup)DC24V

SIEMENS FREQUENCY CONVERTER

/Oriental Motor

1   Frequency conveter 6SE6440-2UD23-OBA1 1 Main motor 3KW SIEMENS
2   9 pins plug D-shape 9 pins plug 1 Frequency converter communication use  
3  

Frequency conveter

FSCM03.1-OK40-1P220-NP-S001-01V01 1 Conveyer belt Bosch Rexroth
4   Step motor ARLM66BC 4   Oriental Motor
5   Step motor drive ARLD12A-C 4   Oriental Motor

Button

1   Start Button ZB2-BA331C 1 Start Button Schneider
2   Stop Button ZB2BA432C 1 Stop 1NC Schneider
3   Reset ZB2-BA6C 1 Reset blue button Schneider
4   Emergency ZB2-BS54C 1 Stop Button Schneider
5   Jogging ZB2-BA5C 2 Jogging Schneider
photoelectric、proximity switch brand is "TURCK", "BANNER", "P+F", "SICK".
ENCODER IS MEYLE FROM GERMANY.
Vacuum pump is BUSCH GERMANY.
Main motor, Reduction box is SEMENS&TAIWAN WANXIN

Technical Parameters of Box Unfolding - Feeding In - Sealing Machine

Description Details
Packing speed 1-6boxes/min (based on box size)
Machine size 5000*2100*2200mm(L*W*H)
Shipping box size L:400-650mm W:200-350mm H:250-350mm
Primary carton feeding height 800-950mm
Shipping box outputting height 780-880mm
Power supply 220V/380V, 50/60HZ, 5.5KW
Air source requirement 0.6-0.7Mpa
PLC Siemens
Servo motor Siemens, 5pcs
HMI Siemens
Pneumatic parts SMC
Low pressure parts Schneider
Machine frame Seamless square tube
External protection Organic glass,
stop during door open detection

Technical Parameters of Carton Corner
Posts Labeling Machine

No. Items Parameter
1 Labeling speed Flat sticker 5-30 cases/min
Corner sticker 2-12 boxes/min
2 Labeling accuracy ±3mm
3 Scope of application Width 20-100 mm, Length 25-190 mm
4 Maximum size of label rolls Label roll outer diameter 320 mm,
paper roll inner diameter 76 mm
5 Control unit PLC S7-200smart Siemens
6 Printing Zebra printer
Print Resolution: 300dpi;
Print area: 300*104mm
Meet existing print area size requirements and provide
confirmation of applicable print area size range
7 Operation control (analysis) 7-inch color LCD screen and touch panel.
The equipment can connect with the database, print and label the data in real time,
and realize multi-level coding association.
RS232 and USB port
8 Adjustments Fully automatic adjustment
9 Print content Can print ordinary bar code, text, variable data,
two-dimensional bar code and RFID label;
10 Communication The device can communicate with the tracing code system,
receive the printing instruction of the tracing code system,
and feedback the signal to the tracing code system after the printing is finished,
so as to avoid the tracing code confusion.
11 Alarm The equipment is equipped with acousto-optic alarm lamp,
when abnormal occurs in the production process,
the equipment alarm and stop, and display alarm information on the touch screen,
which is convenient for fault inspection and troubleshooting.
12 Body Material Stainless Steel 304 and Aluminum
13 Dimensions (length × width × height) 805(L)×878.5(W)×1400mm(H)
14 Total machine power 1.1KW
15 Total gas consumption (maximum) 10 L/min

Technical Parameters of Online Weighing System

Component Description Rejection Holding
Machine frame Stainless steel    
Holding frame Stainless steel    
Control board Stainless steel, surface drawing    
Slide cover No    
Guardrail Aluminium alloy sections    
Transport drum Carbon steel, galvanized surface    
Transport table structure Special aluminum profile, aluminum anodizing    
Weighing sensor 1pcs,Mettler Toledo brand    
Mode of speed regulation Schneider inverter,550w    
Ethernet communication interface No    
Communication interface RS485    
Sound and light alarm lamp Schneider, or Germany WIMA    
Leather belt Black, wear-resistant PVC,shanghai    
Holding screw Rubber and stainless steel,±50 mm    
Electrical source 220VAC,50Hz    
Motor Taiwan polis deceleration motor China JSCC  
Photoelectric switch Bona, United States, reflector    
Switching off Mueller Electric, Germany    
Small circuit breakers Schneider, France    
Knob switch/button switch Schneider, France    
Switching Mode Power Supply Schneider, France    
Weighing controller IVEN,MoveWeigh    
Locking-in range on synchronization IVEN,MoveWeigh    
Active drum (weighing) IVEN,MoveWeigh    
Follower drum (weighing) IVEN,MoveWeigh    

CONTACT US